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Chemical engineers are employed by almost all companies in the chemical process industry. Their
work also extends to processes in nuclear energy, materials science, food production, the
development of new sources of energy, and even medicine. In addition to process and product
development and design, chemical engineers work in areas such as production, research,
environmental studies, market analysis, data processing, sales, and management. They affect or
control at some stage the materials or production of almost every article manufactured on an industrial
scale.
Chemical engineering is broader in scope than the other branches of engineering because it draws on
the three main engineering foundations: math, physics, and chemistry-whereas the other branches are
based on only the first two. A specific interest in chemistry combined an aptitude for math and science
attracts individuals to the profession. The curriculum of study for chemical engineering is similar to that
for chemistry but includes course work in engineering-related areas such as thermodynamics, fluid
dynamics, process design, and control and electronics.
Patrick Dickerson, a chemical engineer at Solutia, Inc., works in an area that produces hexamethylene
diamine-a molecule used in the production of nylon. Dickerson explains that his work involves applying
chemists findings to large-scale production. "We take what a chemist does-they synthesize a small
amount of a material-and we scale it up to making several hundred tons per day. This process includes
determining how to separate the desired product from its impurities." Dickerson continues, "We focus
on kinetics more, and we're concerned with things such as fluid flow and heat transfer on a large
scale-things that you don’t necessarily have to worry about with smaller reactions in beakers. We
design equipment that will accommodate these concerns."
Once processes and equipment are designed, chemical engineers remain on hand at a production
facility to solve problems that occur as the processes continue. When changes occur that upset a
running system, chemical engineers analyze samples from the system, looking at parameters such as
temperatures, pressures, and flow rates to determine where the problem exists. They also work on
expanding projects, evaluating new equipment, and improving existing equipment and processes.
Meeting safety, health, and environmental regulations is also a large part of a chemical engineer's
work life.
Provides Education on the Job
Chemical engineers say that work experience is an extension of their education in the field. Dickerson
explains, "In school, you learn about the theory. On the job, you learn real-world applications." He
adds, "At work, I focus on manufacturing and the problems that arise, the real nuts and bolts of
engineering; I have to find out how to make a process work." Scott Harvey, a chemical engineer for
Lonza, Inc., a specialty chemical producer, says, "Your degree is the key to starting your career, but
on-the-job training is what make you good at the job."
Gaining experience while still in school helps many individuals decide on their career paths. Both
Dickerson and Harvey say that internships with their present employer led them to a career in their
respective areas. Undergraduate work experience helped them decide what areas they were most
interested in.
Michele van Krieken, chemical engineering consultant for DuPont businesses, is responsible for
making suggestions about new process ideas developed by DuPont's research departments. She
performs economic analyses and recommends whether researchers should pursue development of
the new process. Van Krieken says her position has traditionally been filled by experienced chemical
engineers. However, her co-op work experience with the company gave her the edge and background
needed to move into this position relatively quickly.
Is a Satisfying Career
Chemical engineers enjoy considerable variety in their work. "I work in the R&D labs", says
Harvey. "In my work, I don’t believe there's a typical project. The work can vary greatly
depending on the type of project and its stage of development-for example, bench-top
experimental work, report writing, technical presentations, or production-scale trial batches. I
really enjoy the variety of the job." Harvey focuses on reaction engineering and describes his
work as process or technology transfer-the transfer of new or improved chemical processes
from the bench scale to commercial-scale equipment. Another satisfying part of his job, is
seeing an idea through from the lab to the commercial plant. Dickerson agrees that chemical
engineering is a satisfying career. "It's always nice to see that a process you worked on works.
You work on improving a process and then you see those improvements in the end in the final
product, and it's better than what you started with. That's a very satisfying feeling."
Work Description
Chemical engineers design and operate plants and processes for large-scale production of
chemical products. They use chemistry, physics, and mathematical equations to solve real
problems and design ways to produce products safely and economically.
Chemical Engineering & Gas Processing